Download MerCruiser inboard/sterndrive repair manual instantly. A MerCruiser repair manual is a book of instructions containing an introductory description on the inboard engine/sterndrive and procedures for the inspection, maintenance, service and overhaul of its main components.
This MerCruiser repair manual will help you better understand this inboard/outboard engine so that you can properly maintain, repair or overhaul it to factory specifications. General knowledge information is not included in this repair manual. It is assumed that you have a basic understanding of marine mechanics and mechanical theory.
Moreover, do-it-yourself or backyard mechanics should understand that some repair procedures require proper tools and equipment to correctly repair the boat motor and sterndrive assembly. Improper repair to the MerCruiser may render it unsafe for boating. With that said, special tools are often available for use at automotive part stores for free.
A download MerCruiser repair manual is a handbook that is digitally transmitted directly to your computer instantly. This repair manual, often termed “online factory service manual”, is the same book you’d buy in a store. It’s a manual that covers every aspect of maintenance and repair. Typical chapters in a MerCruiser repair manual include:
- General Information
- Periodic Maintenance
- Removal & Installation
- Engine Control System
- Engine Electrical
- Fuel System
- Engine Mechanical
- Electrical
- Cooling System
- Sterndrive Unit
- Transom Assembly
- Power Trim
- Steering Systems
- Wire And House Routing
- Wiring Diagrams
- Supplement Manuals
As with all repair manuals, this manual contains step-by-step procedures for fixing or restoring the motor and sterndrive to working order. It contains complete part inspection, removal, disassembly, cleaning, assembly and installation procedures. Part testing procedures are also included when applicable. It also contains a comprehensive troubleshooting guide to help the user trace faults in the motor’s mechanical or electrical system.
The MerCruiser repair manual includes a wealth of high-definition photos to aid the user through any repair job. Illustrations and diagrams show the complete breakdown and identification of components. If you plan to perform maintenance or repair to your motor or sterndrive, this manual is the only manual you should use.
This repair manual is digitally delivered to your computer immediately. the manual is in portable document format, or PDF. The repair manual can be downloaded to a computer, tablet or iPhone. No special software is needed to download and view the manual. One the manual is downloaded it can be saved to the device permanently.
MerCruiser Repair Manuals Available:
17 MCM 370 TRS (454 CID) – TRS IISSM
1979 MCM 120 MerCruiser
1983-1993 GM V6 6-Cylinder MerCruiser
1995 Alpha 5.0l 5.0 Liter
1999 5.7 Liter MerCruiser
2000-2005 Bravo One, Bravo Two Bravo three
2001 4.3 EFI 4.3l MerCruiser
2002 350 MerCruiser
2002-2005 Bravo Sport Master Sterndrive
3.0L 3.0 Liter 4 Cylinder MerCruiser
350 Magnum EFI Gen+ OF800500 and Above
350 Magnum EFI Gen+ OF800500 and Above
350 Magnum EFI Gen+ Tournament Ski OK040006 and Above
350 Magnum EFI Tournament Ski OF225157 – OK000000
350 Magnum EFI/MP OF289431 – OF601999
350 Magnum EFI/MP Tournament Ski OF350583 – OF745536
1979 1980 1981 1982 1983
350 Magnum MPI Gen+ OF602000 and Above
350 Magnum MPI Gen+ Tournament Ski (Black Scorpion)
350 Magnum MPI Tournament Ski OF745537 – OK000000
350 Magnum OD800300 and Above
350 Magnum OD830982 and Above
350 Magnum Tournanment Ski OD840100 and Above
5.0L OD832472 – OF601000
5.0L OD833077 – OF601464
5.0LX OD831003 – OF601000
5.7 Ski Litre Comp. Ski (350 CID)
5.7L (2 Barrel) OF601000 and Above
5.7L (2 Barrel) OF605336 and Above
5.7L (4 Barrel) OD830700 – OF601000
5.7L (4 Barrel) OD831826 – OF605335
5.7L Competition (2 Barrel) OF775200 and Above
5.7L Competition (4 Barrel) OD840220 – OF775199
5.7L EFI Gen+ OK040300 and Above
5.7L EFI OF225560 and Above
1984 1985 1986 1987 1988 1989
5.7L EFI OF286830 and Above
5.7L OD84000 and Above
5.7LX EFI OF752400 and Above
5.7LX EFI OF752408 and Above
5.7LX OF601645 and Above
5.7LX OF601957 and Above
MCM 120, 140, 165, 470 485
1990 1991 1992 1993 1994 1995
MCM 175 Alpha I serial #’s OB455460 to OB773242
MCM 185 Alpha I #’s OA483581 to OB455459
MCM 185MR 262 CID 4.3L serial #s 6919656 to OA483580
MCM 185R 229 CID (3.8L) serial #’s 6289593 to 6919655
MCM 200 5.0l (305 CID) – Alpha One
MCM 205 Alpha 1 #’s OA483777 to OB775129
MCM 205MR (205 MR) #’s 6919687 to OA483776
MCM 230 5.0l (305 CID) – Alpha One
MCM 230 TR (305 CID) – TR
MCM 260 5.7l (350 CID) – Alpha One, TR
MCM 260 TR (350 CID) – TR
1996 1997 1998 1999 2000
MCM 300 Tempest (1986) (350 CID) – TRS IISSM
MCM 320 EFI (320 HP EFI 350 CID) – Alpha One SS, Bravo One
MCM 33- B/W (454 CID) – TR, TRS II SSM
MCM 350 Magnum SRX 5.7 Liter (350 CID) Alpha One
MCM 4.3 Liter LX Alpha 1 #’s OB775130 to OF000000
2001 2002 2003 2004 2005
MCM 4.3l Alpha I serial #’s OB773243 to OF000000
MCM 400 (1986 454 CID) – TRS, IISSM, IIISSM
MCM 420 (1986 420 Horsepower 454 CID) – TRS, IISSM, IIISSM
MCM 440 (1986 454 CID) – IIISSM, IVSSM 8 Cylinder
MCM 454 Magnum SRX 7.4 Liter (454 CID) Bravo One
MCM 454 Magnum SRX 7.4l (454 CID) – Alpha One
2006 2007 2008
MCM 454 Magnum SRX 7.4l-H V8 (454 CID) – Bravo One, TR
MCM 460 (1986 482 CID) – IIISSM, IV SSM
MCM 575 (575 HP 540 CID) – IISSM, IVSSM
MCM 898 228 260 MerCruiser
MIE 230 5.0L (305 CID) – Borg Warner
MIE 260 5.7L (350 CID) – Borg Warner
MIE 340 7.4L (454 CID) – Borg Warner
Sea Ray 4.3L-2 Alpha I (same as MCM 4.3 Liter)
Sea Ray 4.3L-4 Alpha I #’s OB785981 to B922330
1985 1984 1986 1987 1988 1989
MCM 3.0 LX 3.0LX MerCruiser
MCM 3.0, 3.0L Alpha MerCruiser
MCM 120 MR, MCM 120 Alpha 1
MCM 2.5L, 2.5 Liter, MCM 140 MR Alpha I
MCM 3.0l, Sea Ray 3.0
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